Overview
The 414 Batch Controller is suited to flow applications where precise measurement and control of batch quantities is required. Batch total, flow rate, accumulated total and preset value can all be displayed in engineering units on the large LCD display.
The 414 will interface to most flowmeters with versions available for pulse and analog inputs.
Batch Features
Automatic Overrun Compensation
Based on previous batches, the 414 will automatically compensate for any overrun which may be caused by slow closing valves.
Batch Limit
A maximum batch quantity can be programmed during set-up, so that the operator cannot enter a batch size that exceeds this limit.
If the flow signal cuts out midway through a batch, the output relays are de-energised, and an alarm signalled via an open collector output.
Remote Start/Stop
Remote push-button switches can be connected to the rear terminal strip, to start and stop batches.
Auto Restart
The 414 can be programmed to automatically restart the batch after a preset time delay.
Count Up/Down
The instrument can be programmed to count up from zero, or to count down from the batch quantity.
End of Batch
An End of Batch signal is provided via an open collector transistor output.
Features at a glance
- Dual relay outputs
- Overrun compensation y Remote start/stop
- No-signal alarm
- Ticket printing with time and date
- Displays batch total, preset quantity, flow rate, and accumulated total
414 Batch Controller
Models Available
Model 414A
Analog input version with both linear and square law input relationships.
Model 414B
Frequency input version that will accept pulse and open collector inputs from opto-sensors or Hall effect devices.
Model 414D
Frequency input version with an input conditioning card capable of accepting mV signals from coils, 2-wire proximity sensors, reed switch inputs and most other pulse type signals.
Model 414H
For applications where batches are very short (<15 seconds) the 414H features a response time of less than 20ms.
The input is identical to the 414D but the scaling factor is limited to 4000 and the input frequency range is limited to 8kHz.
Model 414Q
Quadrature input version where the flowmeter produces two pulse or square wave signals 90° out of phase. Through the phasing of signals, forward and reverse flow can be detected.
Model 414LA
4-20mA temperature input version with temperature correction for general chemicals, petroleums to API tables and LPG (see separate data sheet).
Model 414LR
RTD temperature input version with temperature correction for general chemicals, petroleums to API tables and LPG (see separate data sheet)
Operation
Four key switches on the front facia, enable the batch quantity to be set, and batch operations to be started, stopped or reset.
To set a batch quantity, the BATCH SET key is pressed, and then the ▹ and ▵ keys can be used to change and increment digits. Once set, the key is again pressed to return to Run mode.
Keypad operations are straight forward and four LED’s indicate the operational status at all times.
In Run mode, the DISPLAY key can be used to display flow rate, batch and accumulated total.
The unique four key function simplifies operation, making the instrument suited to use by operators with minimal training.
Versatile performance options
The instrument will operate from 12 to 28V dc or from 100/110/220V ac mains. The facia is fully watertight to IP65 (Nema 4X) and is resistant to most chemicals.
The standard instrument is supplied as panel mount. Field enclosures and explosion proof enclosures are optionally available.
Computer/Printer Interface
An RS232 and RS422/485 option is available for interfacing to computers and printers. The interface allows the Batch Controller to be fully controlled from a computer via an ASCII protocol.
Software drivers are included for a number of printers and can print a ticket with time and date, a sequential delivery/batch number and the batch and accumulated totals. An optional header for the ticket can also be printed.
One or two stage valve control
Two output relays provide control for single or dual stage valve operation. The first relay will energise at the start of the batch, and de-energise when the batch is complete.
The second relay can be programmed to energise at a set time after the start, and to de-energise at a set quantity prior to completion of the batch. This feature enables a slow startup and slow shutdown of the flow.
The Batch Controller can also be programmed to count up from zero or down from the Batch quantity
Specifications
General
Display
6 digit 0.7″ (17.8mm) high LCD.
Display Update Rate
0.25s.
Data Retention
All set-up parameters and totals are
stored in a non-volatile memory with
10 years retention.
Pulse Output
Open collector output with a 10ms pulse
produced on each increment of the
accumulated total.
Max Output:
49 pulses per second.
Max Current:
100mA.
Transducer Supply
8-24V dc field adjustable,
50mA maximum.
Relays
Max Power:
1250VA.
Max Voltage:
250V ac, 30V dc.
Max Current:
5 Amps.
Power Requirements
dc Supply:
11.5-28.5V dc, 200mA typical current (no options).
ac Supply:
ac mains set internally to 95-135V ac or 190-260V ac.
Operating Temperature
0 to 55ºC.
Approvals
Electrical
ETL (US) approved to UL 508 and CSA.
Interference
CE Compliance.
Enclosures
CENELEC, FM, CSA and SAA approved
enclosures available for hazardous
areas
Frequency Input Models
Frequency Range
Minimum:
0.25Hz on Rate, 0Hz on Total.
Maximum:
10kHz (except 414H which is 8kHz).
Scaling Range
0.1000 to 50,000.
0.1000 to 4,000 (414H).
Analog Input (Model 414A)
Inputs
Isolated 4-20mA, 0-20mA & 0-10V.
Input Impedance
Current: 250 ohms.
Voltage: 10K ohms.
Accuracy
0.075%.
Span
0.1000 to 50,000.
Cutoff Point
A low flow rate cutoff can be programmed below which flow is not registered. The cutoff is programmed as a percentage of span.
Relationship
Linear, square root or programmable power between 0 and 9.99.
Optional Enclosures
Field Enclosures
IP65 (Nema 4X).
Explosion proof Enclosures
Terminal Descriptions
Terminals Common to all Models No. No. 1 Calibration 29 Remote Stop Switch 2 Switch Common 30 End of Batch Signal 31 Relay 2 Normally Open 11 DC Power Out 32 Relay 2 Normally Closed 12 DC Ground 33 Relay 2 Common 13 DC Power In 34 Relay 1 Normally Open 35 Relay 1 Normally Closed 28 Remote Run Switch 36 Relay 1 Common
RS232/422 Option (All Models) No. 20 RS232 Signal Ground 21 RS232 Data In 22 RS232 Data Out 23 RS422 (-) Data Out 24 RS422 (+) Data Out 25 RS422 (-) Data In 26 RS422 (+) Data In 27 RS232 CTS
414A 414B 414D / 414H 414LA 414LR 414Q No. 3 Not Used Not Used Not Used Flow Input Ch. 2 Flow Input Ch. 2 Flow Input Ch. 2 4 Display Switch Not Used Display Switch Not Used PT100 (+) Not Used 5 Batch Set Switch Not Used Batch Set Switch Temp (4-20mA) PT100 Signal (+) Not Used 6 Not Used Not Used Not Used Not Used PT100 Signal (-) Not Used 7 Flow Alarm Not Used Flow Alarm Flow Alarm Flow Alarm Flow Alarm 8 Flow Common Flow Common Flow Common Flow Common Flow Common Flow Common 9 Flow Signal (mA) Flow Signal Flow Signal Flow Input Ch. 1 Flow Input Ch. 1 Flow Input Ch. 1 10 Pulse Out Not Used Pulse Out Pulse Out Pulse Out Pulse Out 14 Flow Signal (Volts) Not Used Not Used Flow Input (4-20mA) PT100 (-) Not Used
Ordering Information
When specifying please indicate the model(s) required using the following method.
